HYDRO EXTRUSIONS INDUSTRIAL SOLAR

Project Location:
City of Industry, CA

Description:
Rooftop & Carport Commercial Solar

System Capacity:
982.89 kW-AC

System Size:
~2,400 Solar PV Modules

Solar Modules:
450 Watt

Est. Lifetime Energy Generated:
$14.6 Million

Est. Power Savings (after):
30% Energy Offset

Durable Manufacturing Powered by Renewable Energy in City of Industry, CA

The Challenge: Powering Heavy Operations While Maintaining Complex Logistics

Hydro Extrusions North America provides world-class extrusion, machining, and fabrication services. Built on the core principles of delivering highly durable products with a global reach, Hydro also places a strong emphasis on sustainability. However, running heavy industrial machinery requires massive, continuous power.

Implementing solar for industrial manufacturing comes with unique logistical challenges. Hydro needed a practical, high-impact way to reduce its carbon footprint and stabilize its largest utility expense. Crucially, any on-site energy solution had to be built without disrupting daily operations or obstructing the heavy commercial truck traffic that navigates the facility around the clock.

The Solution: A Precision-Engineered Dual-Surface Portfolio

To meet Hydro’s energy needs without hindering facility logistics, Revel Energy designed a custom 982.89 kW-AC commercial solar portfolio. The system relies on:

2,404 High-Efficiency 450W Solar Modules
8 Industrial Inverters

The project combines a massive rooftop array with custom commercial solar carports. These carports were meticulously engineered to maintain wide, navigable clearances, allowing the continuous flow of semi-trucks underneath and around the structures.

Building in a complex industrial environment requires a trusted partner. As Ivan Oliva, Plant Controller at Hydro Extrusions, noted:

“We met with several companies during the selection process, but Revel stood out as the best fit. Their knowledge of the Southern California market and expertise in the solar industry gave us confidence in their capabilities. They were honest and straightforward from the beginning, and throughout the project they consistently demonstrated those qualities.”

The Results: $14.6M in Lifetime Value and Rapid ROI

Watching the solar carports and rooftop panels go fully operational transformed Hydro’s City of Industry plant into a sustainable energy powerhouse.

Significant Offset: The system generates enough clean energy to offset approximately 30% of the facility’s massive annual electricity usage.
Rapid ROI: With a payback period of just under 4 years, the project provides fast cash-flow relief.
Long-Term Value: The system is projected to deliver over $14.6 million in lifetime electricity value, shielding the business from future rate hikes.

For Hydro, the decision to invest in solar for industrial manufacturing is already paying off.

“It is very rewarding to see the completed solar carport and rooftop panels fully operational. Knowing that the system is actively contributing to our sustainability goals makes the effort truly worthwhile,” said Oliva. “Don’t wait. If sustainability and long-term energy savings are important to your organization, moving forward with a solar project is a smart decision.”

Hydro Extrusions Commercial Solar Case Study – PDF

Is Your Industrial Facility Solar-Ready?

High-load operations like industrial manufacturing, machining, and fabrication are the best candidates for commercial solar in California. However, the window to maximize your return is narrowing.

⚠️ Deadline Alert: To secure the full 30% Federal Tax Credit (ITC) under current guidelines, most projects must begin construction by July 4, 2026.

Find out how much your roof and parking lots can save you. Revel Energy provides no-obligation analyses including projected bill reductions and custom system sizing.